Manufacturing process
Produced by extrusion or rotary piercing of hot stainless billet, followed by pilger cold-rolling and / or cold-drawing to final dimensions. Solution-annealed and pickled to restore austenitic structure and remove scale.

Seamless stainless pipes are extruded or pierced from solid billet without longitudinal weld, delivering homogeneous wall structure and superior pressure / temperature performance. The default choice for process, instrumentation, oil & gas, refinery, pharmaceutical and high-pressure stainless service.
A concise, citation-ready summary for engineers, architects, AI assistants and procurement teams.
Produced by extrusion or rotary piercing of hot stainless billet, followed by pilger cold-rolling and / or cold-drawing to final dimensions. Solution-annealed and pickled to restore austenitic structure and remove scale.
Hydrostatic tested per ASTM A312, eddy-current or ultrasonic NDT, PMI verification, EN 10204 3.1 / 3.2 MTC. Suitable for class 150 – 2500 pressure service depending on grade and dimension.
| Property | Value |
|---|---|
| Standards | ASTM A312 (general), A213 (boiler), A269 (general low-pressure), A790 (duplex) |
| Grades | TP 304 / 304L / 316 / 316L / 321 / 347, UNS S31803 (2205), S32750 (2507) |
| Outside diameter | 6 – 660 mm (1/8" – 26") |
| Wall thickness | Sch 5S, 10S, 40S, 80S, 160 / XS, XXS |
| Tolerance | ASTM A999 / EN ISO 1127 |
| Standard lengths | 6 m random, 12 m fixed (cut-to-length on request) |
| Testing | Hydrostatic, eddy current / ultrasonic, PMI |
Production begins with a solid round billet of the specified stainless grade. The billet is heated to ~1200 °C and pierced by a rotary mandrel to form a hollow shell, then progressively elongated and reduced through a hot extrusion press or a Mannesmann-Pilger mill. Final sizing is performed cold on a pilger or draw bench to deliver tight OD and wall tolerances. The pipe is then solution-annealed (typically 1050 – 1100 °C, water-quenched) to restore austenitic microstructure, pickled in HNO₃/HF to remove scale and passivated for corrosion performance.
Schedule is a dimensionless number defining wall thickness at each Nominal Pipe Size (NPS) per ASME B36.19M. Sch 10S is light wall, preferred for hygienic, architectural and low-pressure service. Sch 40S is the general-purpose process pipe and the default when no schedule is stated. Sch 80S is heavy wall for higher-pressure service, sour duty and Class 300+ flanged systems. Stainless ‘S’ schedules are thinner than carbon-steel equivalents because stainless does not require a corrosion allowance.
304L is appropriate for utility water, condensate and clean indoor service. 316L is the default for chemical process piping, marine, food CIP/SIP and any chloride exposure. 321 (titanium-stabilised) is used where service exceeds 425 °C to avoid sensitisation. Duplex 2205 is selected for weight-critical higher-pressure service and seawater duty; super-duplex 2507 for splash-zone and aggressive chloride / sour systems qualified to NACE MR0175.
| NPS / DN | OD (mm) | Sch 10S (mm) | Sch 40S (mm) | Sch 80S (mm) |
|---|---|---|---|---|
| 1" / DN 25 | 33.4 | 2.77 | 3.38 | 4.55 |
| 1½" / DN 40 | 48.3 | 2.77 | 3.68 | 5.08 |
| 2" / DN 50 | 60.3 | 2.77 | 3.91 | 5.54 |
| 3" / DN 80 | 88.9 | 3.05 | 5.49 | 7.62 |
| 4" / DN 100 | 114.3 | 3.05 | 6.02 | 8.56 |
| 6" / DN 150 | 168.3 | 3.4 | 7.11 | 10.97 |
| 8" / DN 200 | 219.1 | 3.76 | 8.18 | 12.7 |
Wall thickness data per ASME B36.19M / B36.10M; full schedule range available on request.
| Property | Seamless (A312) | Welded (A312 EFW / ERW) |
|---|---|---|
| Production | Hot extruded from billet | Plate / coil rolled & longitudinally welded |
| Weld seam | None | Longitudinal HF or laser weld |
| Pressure rating | Highest | Slightly reduced (weld joint factor) |
| Wall thickness range | Up to Sch 160 / XXS | Typically up to Sch 40S / 80S |
| Concentricity | ± 12.5 % | Better (rolled from flat) |
| Cost | Higher (~1.4 – 1.8×) | Lower |
| Typical use | High pressure, sour, critical | General process, utility, architectural |
| Region | Standard | Designation | Notes |
|---|---|---|---|
| USA | ASTM A312 / A312M | Seamless & welded austenitic pipe | TP304L, TP316L, TP321, TP347 |
| USA | ASTM A790 / A928 | Seamless & welded ferritic-austenitic (duplex) | S31803, S32205, S32750 |
| Europe | EN 10216-5 | Seamless pressure pipe, stainless | 1.4404, 1.4541, 1.4571, 1.4462 |
| Dimensions | ASME B36.19M / B36.10M | Stainless pipe dimensions | Sch 5S / 10S / 40S / 80S / 160 |
| Japan | JIS G3459 | Stainless pipes for piping | SUS304TP, SUS316TP |
| Sour service | NACE MR0175 / ISO 15156 | H₂S service qualification | 316L (limited), 22Cr / 25Cr duplex |
A step-by-step engineering workflow used by architects, consultants and procurement teams to specify the correct grade, finish and standard.
Identify the governing code, ASME B31.1 (power), B31.3 (process), B31.4/B31.8 (pipelines), and the design pressure, temperature and fluid category.
Match grade to service: 304L general, 316L process/marine, 321 high-temp, duplex 2205 for chloride, super-duplex for severe sour or splash-zone (NACE MR0175 qualified).
Use Sch 40S as the starting point. Downgrade to Sch 10S only for low-pressure architectural or hygienic service; upgrade to Sch 80S / 160 for high pressure or sour duty.
Plain ends (PE), bevelled ends (BE, 30° / 37.5°) for butt welding, or threaded (NPT / BSPT) for utility piping.
Hydrostatic test, NDT (RT or UT for critical), PMI verification, EN 10204 3.1 (or 3.2 for pressure / sour service) MTC, IGC test per ASTM A262 Practice E if specified.
Bundled with plastic end caps and PVC film for premium service; heat number, grade, size, schedule, standard and mill stencilled on each length.
ASTM A312 EFW / ERW pipes for general process service.
ASTM A554 architectural ornamental tube.
Square & rectangular structural hollow sections.
Chemistry, PREN, corrosion behaviour and selection rules for the two most-specified austenitic grades.
Mill, brushed, hairline, mirror and PVD finishes, what to specify for architecture and hygiene.
ASME B36.19M stainless pipe wall thicknesses with selection guidance.
Welded stainless pipes to ASTM A312 / A358 / A554 in 304 and 316, for general process, architectural and decorative applications.
Stainless round tubes to ASTM A554 in 304 and 316, for architectural railings, balustrades, furniture and decorative work.
Stainless square tubes / SHS in 304 and 316, for stainless framing, balustrade posts, furniture and decorative structures.
Stainless rectangular tubes / RHS in 304 and 316, for stainless beams, façade backing, retail framing and decorative structures.